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PROGNOST-SenSim - sensor signal simulator

Realistic sensor signal simulation for proof testing and safety validation

PROGNOST®-SenSim simulates real sensor behavior to perform safe, accurate, and fully compliant proof tests - all without touching your sensors.


Your benefits

  • Early and accurate proof testing
    Perform IEC 61511 compliant Proof Test Intervals (PTI) with realistic sensor simulations for reliable Safety Instrumented System (SIS) validation
  • No sensor removal, no damage risk
    Run tests without disconnecting sensors - eliminating damage, recalibration effort, and downtime
  • One device for all sensor types
    Simulate vibration, displacement, pressure, temperature, flow, level and more with a single compact device
  • Realistic dynamic behavior
    Simulate static and dynamic signals up to 10 kHz to reproduce real life machine conditions
  • Faster testing and higher flexibility
    Configure any signal type on the handheld and perform complete loop tests quickly and efficiently
  • Reliable safety logic testing
    Test safety functions such as 2 out of X (2ooX) voting, segment based vibration limits, and unsafe conditions detection


Features

  • Comprehensive signal simulation
    Simulates 4-20 mA, ICP/IEPE, eddy current, voltage, trigger, pulse (lube oil) and strain gauge signals
  • Static + dynamic simulation
    Separate configuration of static and dynamic components for full sensor behavior reproduction
  • Predefined sensor library
    Includes common eddy current, acceleration, and velocity sensors with simple value input (g, mil, bar)
  • 2 channel architecture
    Enables parallel simulation for testing 2ooX voting schemes and dual channel safety routines
  • Advanced signal shaping
    Define amplitudes per revolution and simulate sensor physics, spread, and phase referenced signals
  • Valid Speed Safety Test (VSST)
    Simulates segmented vibration limits and consecutive limit violations for reciprocating machinery safety tests
  • Portable hardware
    Compact generator + handheld (IP67), battery powered, outdoor ready
  • Full starter kit available
    Includes generator, handheld, cables, short circuit plugs, and outdoor case

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