Protection and online condition monitoring of rotating equipment2021-01-11T14:08:38+01:00

SIL and functional safety in rotating equipment

Unraveling the terminology and meaning of safety integrity level and functional safety in rotating equipment.

PROGNOST Systems celebrates 20 Years

On November 20 in 2000 the PROGNOST companies in Rheine and Houston, USA were founded…

PROGNOST Systems offers the world´s leading technologies for gapless and automated diagnoses of Rotating Equipment. Deep Learning methods such as Neural Networks combined with Fuzzy Logic provide real-time and self-learning failure pattern detection of critical assets.
This system is proven reliable and supports all global players in the refining, gas- and petrochemical industry for more than 30 years.

Reciprocating Compressors, Hyper Compressors, Centrifugal Compressors, Integral Compressors, Labyrinth Compressors, Large Gearboxes, Suprex Gearboxes, Extruder and Pumps.

Refining, Petrochemical Industry, LDPE production, Marine (LNG vessels and FPSOs), Gas Transportation and Storage, Industrial Gas, Cement, Pulp and Paper

Turn key online condition monitoring and machine protection systems. Tailor made to customers needs and IT environment.

User training, 10/5 or 24/7 Helpdesk, diagnostic support, system maintenance, remote support

Our systems provide actionable information instead of data, based on:

  • Accurate, intelligent, and powerful machinery analyses and protection based on 30 years of experience
  • Proven reliable with installations worldwide on all types of critical rotating equipment
  • Global customer support and sales network
  • 24/7 customer support

We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.

We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.

Current Job Openings

PROGNOST®-NT

PROGNOST®-NT is the world’s leading diagnostic system that uses Neural Networks and Deep Learning technology for automated Failure Pattern Recognition…

PROGNOST®-Predictor

PROGNOST®-Predictor uses the patented Confidence Factor and Two Factor alarm logic to detect failures in Roller Bearings and complex gearboxes.…

We support all PROGNOST® users to reach their ultimate goal of Predictive Maintenance: successfully monitor and protect their machinery and to operate their Rotating Equipment reliably and efficiently.

ACCOMPL!SHED – Selected project specialities

A collection of remarkable engineering and commissioning projects Anyone who decides to introduce a condition monitoring system begins an extensive project. Because it is not only the technology itself that determines the success of the project, but also the customer-specific design, installation and commissioning. On the basis of some interesting examples we would like to show you which tasks we have successfully solved in the project phase “commissioning”. Always in the interest of the customer and for the maximum utilization…

Intelligent Machine Monitoring on YouTube

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Our new video series deepens your knowledge for Predictive Maintenance and understanding of Online Machine Monitoring.

Watch and Follow us on YouTube

Keep Exploring

Early, Automatic, Online Failure Detection

In December 2007, the online monitoring system avoided a major and cost-intensive damage at one compressor. The permanent piston rod position monitoring detected a cracked respectively a virtually broken piston rod at the 1st stage. Prior to a complete rod failure, the machine had been automatically stopped and costly consequential damages have been avoided.

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