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Monitoring system keeps small fault from becoming catastrophic

Überwachungssystem
Segmented vibration analysis triggers timely shutdown In the 200 ms it takes for one revolution of a crankshaft, everything can change. In that brief span of time, the structural integrity of a single concealed bolt can reach the breaking point, beginning a cascading series of...

Purpose and terminology of monitoring systems

Reciprocating compressors
Monitoring and diagnostics for reciprocating compressors A guide to the purpose and terminology of monitoring systems that ensure effective operation of reciprocating compressors The only way to ensure safe, reliable, efficient and economical operation of reciprocating compressors is to monitor them continuously and to take appropriate...

News

PROGNOST-SILver

First PROGNOST®-SILver of new generation commissioned at CATS Terminal (UK)

In July 2018, the first PROGNOST®-SILver of the new generation started at CATS (Central Area Transmission System) in England. The site is a Natural...

Sensor simulation device PROGNOST®-SenSim patented

PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines. With PROGNOST®-SenSim,...

Order received: Germany located polyolefins producer opts for PROGNOST®-Predictor

This customer operates HDPE lines that are monitored with PROGNOST®-Predictor predecessor product SmartAdvisor. This discontinued system will be replaced with the patented monitoring technology of PROGNOST®-Predictor.
Tasnee facility

Monitoring world´s largest LDPE compressor

The Tasnee facility has 5 different plants. Next to the PDH (Propane Dehydrogenation), EC (Ethylene Cracker), PP (Polypropylene) and HDPE (High Density Polyethylene), the...

Early detection of rider band and piston ring failure

Shutdown due to high values of Peak-To-Peak and Piston rod position of the Booster cylinder. Monitored compressor: Booster Primary, Burckhardt Compression B5C 1.65 4 cylinders,...

Babbitt metal wear on crosshead

Machine data: Manufacturer: Ariel Drive power: 6150 kW (8636 hp) Speed: 700 rpm 6 cylinder Double acting, 2 stages Suction pressure: 40 bar Discharge...
Hyper

Lube oil camouflages component failures

This case study demonstrates a case where – after a safety shutdown – a hyper compressor in LDPE service was restarted after it was...
Bearing Defect

Pulp & Paper industry: Bearing defect on 2nd Press CC Roll

This case is presenting a defect of a Triple Ring Bearing at the 2nd Press CC Roll. CC refers to “Controlled Crown”. This has...