News
Shutdown of Machine preventing Consequential Damage
Crosshead vibration initiated immediate shutdown of the machine preventing consequential damage
Early Indication allows to schedule Maintenance – Outer Race Fault in Bearing of Gearbox
The PROGNOST®-Predictor system shows first increasing confidence values on the HFE spectrum for the Bearing Bottom Torsion Shaft on August 07th in...
Stellenanzeige – Master oder B. Eng. Maschinenbau / E- Technik (m/w/d) im Customer...
Du bist ein „Maschinendoktor“ der aus Daten eine Diagnose erstellen kann? Du erkennst Symptome und Trends die zu Schäden führen können? Dann bist Du der Mitmacher den wir suchen!
Gear Pump with Gear Failure
This case study illustrates how PROGNOST®-Predictor detected impacting in the time waveform of the gear pump along with a ticking sound coming...
Screencasts of PROGNOST®-NT and PROGNOST®-Predictor now available on our Website
Get a first impression about the intuitive usage of the PROGNOST® software
PROGNOST®-Predictor User Forum a Success!
The 2019 Bearing, Gearbox, and Extruder Monitoring Seminar wrapped up yesterday to uniform praise and thanks from attendees. Attendees appreciated the training,...
New Video: Ringbuffer and Data Recorder for Root Cause Analyses after machine trip
How a ringbufffer, or flight recorder, works and how operators can benefit.
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More
Monitoring world´s largest LDPE compressor
The Tasnee facility has 5 different plants. Next to the PDH (Propane Dehydrogenation), EC (Ethylene Cracker), PP (Polypropylene) and HDPE (High Density Polyethylene), the...
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod position of the Booster cylinder. Monitored compressor: Booster Primary, Burckhardt Compression B5C 1.65
4 cylinders,...
Timely trip of a LDPE hyper compressor
Monitored Machine
The monitored machine is a secondary high pressure compressor (Hyper) in Ethylene service of LDPE production line. What happened? Sequence of events On March...
Pulp & Paper industry: Roll Barring
Roll barring is very common in the press and calendars sections with rolls that are nipped together. This example is in a Soft Nip...
Detection of a damaged crankshaft bearing
Information about monitored Machine Hitachi-Buckhardt Hyper Compressor F10
10 cylinders, 2 stages, in Ethylene service for LDPE production
Speed: 189 rpm
Power: 11 186...
Lube oil camouflages component failures
This case study demonstrates a case where – after a safety shutdown – a hyper compressor in LDPE service was restarted after it was...
Detection of bearing failure in a large extruder gearbox
Introduction
After a longer failure history with this gearbox, the customer decided to replace the installed spot measurement by a reliable online monitoring system. The...
In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!! Also the open communication with the PROGNOST team and Coperion was a big plus in this case. This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!
Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment
Chris Jansen Engineer
This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure
Chris V.Lopez Reliability Engineer
PROGNOST® means absolut reliability to us
Claus Pollok Plant Manager Natural Gas Storage
PROGNOST® is what it takes to have full compressor transparency
Ricardo Franco Maintenance
PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits
Ronald Ripley CMRP, Vibration Analyst
We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too
Martin E. Stephens PPM Technician
The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time
Thorsten Ladwig
PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers
Marcus Vinicius da Silva Neves Engineer
Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months
Uwe Ladwig Mgr. Production Facilities
Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors. PROGNOST Systems is an absolutely reliable partner for us.
Michael Wilde Production Engineer
PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability
Smail Haddadi Rotating Equipment Specialist
Intelligent Machine Monitoring
Vibration signal segmentation for reciprocating compressors
07:22
FFT and Time Domain Signal Analysis (Complete)
19:06
FFT and Time Domain Signal Analysis (P1)
11:24
FFT and Time Domain Signal Analysis (P2)
07:50
Best sensor positions on Reciprocating Compressors
08:20
Ringbuffer and Data Recorder for Root Cause Analyses after machine trip
03:13
