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Good Vibrations?
Does frame vibration offer effective protection for reciprocating compressors?
For decades, reciprocating compressor monitoring was not a high priority; centrifugal machines were always the focus of operators and monitoring equipment investments. The reasons for this are partially based on the high number of centrifugal compressors,...
Lube oil camouflages component failures
This case study demonstrates a case where – after a safety shutdown – a hyper compressor in LDPE service was restarted after it was tripped which led to severe damage within the compressor.
The PROGNOST®-NT Monitoring system features an automatic safety shutdown when a pre-defined...
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Sensor simulation device PROGNOST®-SenSim patented
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines. With PROGNOST®-SenSim,...
PROGNOST®-SILver
PROGNOST®-SILver is a flexible and fast platform for integrated asset protection. It offers everything operators and instrumentation professionals call for
All this in one rack. This system is designed to provide machinery protection while maximizing production uptime.
PROGNOST®-SenSim
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines.
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- video
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- maintenance 4
- free learning
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- compressor signal
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- hitachi-burckhardt
- mms
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- lube oil failure
- floating piston
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- failure detection
- reciprocating compressor
- maintenance 4.0
- rider ring wear
- wear detection
- free floating piston
- plate valve failure
- damage compressor
- reciprocating compressor monitoring
- valve vibration
- performance monitoring
- wear monitoring
- rolling elements bearing
- online monitoring
- fft
- enveloping
- compressor valve
- compressor condition
- rod drop
- piston rod monitoring
- component wear
- safety integrity level
- rotating equipment hazop
- critical asset
- mps
- machine protection system
- prognost systems
- career
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- ldpe extruder
- monitoring extruder
- petrochemical production
- equipment diagnostics
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- actionable information
- transformation
- industry 4
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- case study
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- PP
- online
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- signal analysis
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- fuzzy logic
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- analysis
- rotating equipment
- machine lubrication
- lube oil quantity
- lubrication monitoring
- compressor failure
- return on investment
- ROI
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- loss of production
- condition monitoring system
- investment
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- protection rack
- sil protection
- machine safety
- hardware protection
- relay
- asset safety
- shutdown hardware
- emergency shutdown device
- esd
- machine trip
- SenSim
- loop check
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- sensor simulation
- proof test interval
- pti
- sil loop
- pfd value
- dynamic signal
- signal generator
- functional safety
- safety integrity test
- measuring loop test
- sis
- safety instrumented system
- gear monitoring
- rolling element bearing
- bearing monitoring
- FFT analyses
- time synchronous averaging
- tsa
- gearmesh monitoring
- gearbox protection
- rotating equipment monitoring
- high pressure compressor monitoring
- cms
- piston rod position
- liquid slag
- suction valve monitoring
- discharge valve
- rotating equipment condition
- centrifugal machinery protection
- machinery health
- metal wear
- oil analysis
- crosshead slide
- crosshead vibration
- LNG vessel
- LabyGI
- compressor monitoring
- burckhardt compression
- Laby compressor
- LNG service
- asset monitoring
- rider band wear
- machine uptime increase
- ldpe production
- booster compressor
- primary compressor
- compressor train
- supplier guide
- compressor instrumentation
- gapless protection
- PLC
- field display
- user interface
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- cabinet monitor
- API 670 5th Edition
- Machinery Protection
- reciprocating compressor protection
- frequency filter setting
- low pass signal filter
- RMS analyses
- Peak analyses
- hydrocarbon engineering
- corporate information
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- eike drewes
- vibration analyses
- segmented analyses
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- damage prevention
- peak values
- online vibration analysis
- machinery health status
- oscillating machinery
- trip alarm
- automatic machine stop
- sil 3
- hazop study
- compressor protection
- safety regime
- customer story
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- cost saving
- online help
- video tutorials
- rolling elemnt analysis
- gearbox integrity
- customer case study
- compressor frame vibration
- monitoring equipment investment
- catastrophic reciprocating compressor failure
- adequate machinery protection
- applicable standards
- condition monitoring technologies
- failure mode survey
- unplanned compressor shutdown
- valve design
- valve leakage
- suction valve failure
- crosshead wrist pin
- pV diagram analyses
- permanent monitoring
- loss in efficiency
- Tasnee facility
- Hyper machine
- Secondary Compressor
- Tubular Reactor
- LDPE
- Low Density Polyethylene
- plunger displacement
- x/y measurement
- plunger Orbit
- strain gauge rings
- suction valve seat
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- kolbenverdichter überwachung
- zustandsbasierte instandhaltung
- vorrausschauende instandhaltung
- Schwingungsüberwachung
- Kolbenverdichter
- Zustandsüberwachung
More
Monitoring world´s largest LDPE compressor
The Tasnee facility has 5 different plants. Next to the PDH (Propane Dehydrogenation), EC (Ethylene Cracker), PP (Polypropylene) and HDPE (High Density Polyethylene), the...
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod position of the Booster cylinder. Monitored compressor: Booster Primary, Burckhardt Compression B5C 1.65
4 cylinders,...
Pulp & Paper industry: Roll Barring
Roll barring is very common in the press and calendars sections with rolls that are nipped together. This example is in a Soft Nip...
Detection of a damaged crankshaft bearing
Information about monitored Machine Hitachi-Buckhardt Hyper Compressor F10
10 cylinders, 2 stages, in Ethylene service for LDPE production
Speed: 189 rpm
Power: 11 186...
Timely trip of a LDPE hyper compressor
Monitored Machine
The monitored machine is a secondary high pressure compressor (Hyper) in Ethylene service of LDPE production line. What happened? Sequence of events On March...
Intelligent Machine Monitoring
New video series deepens your knowledge for Predictive Maintenance
PROGNOST Systems started a new video series to spread the knowledge we have, based on real-life experiences, millions of monitored machine operating hours and...
