PROGNOST Systems offers the world´s leading technologies for gapless and automated diagnoses of Rotating Equipment. Deep Learning methods such as Neural Networks combined with Fuzzy Logic provide real-time and self-learning failure pattern detection of critical assets.
This system is proven reliable and supports all global players in the refining, gas- and petrochemical industry for more than 30 years.
Reciprocating Compressors, Hyper Compressors, Centrifugal Compressors, Integral Compressors, Labyrinth Compressors, Large Gearboxes, Suprex Gearboxes, Extruder and Pumps.
Refining, Petrochemical Industry, LDPE production, Marine (LNG vessels and FPSOs), Gas Transportation and Storage, Industrial Gas, Cement, Pulp and Paper
Turn key online condition monitoring and machine protection systems. Tailor made to customers needs and IT environment.
User training, 24/7 Helpdesk, diagnostic support, system maintenance, remote support
Our systems provide actionable information instead of data, based on:
- Accurate, intelligent, and powerful machinery analyses and protection based on 25 years of experience
- Proven reliable with installations worldwide on all types of critical rotating equipment
- Global customer support and sales network
- 24/7 customer support
We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.
We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.
PROGNOST®-NT
PROGNOST®-NT is the world’s leading diagnostic system that uses Neural Networks and Deep Learning technology for automated Failure Pattern Recognition…
PROGNOST®-Predictor
PROGNOST®-Predictor uses the patented Confidence Factor and Two Factor alarm logic to detect failures in Roller Bearings and complex gearboxes.…
Software Maintenance
PROGNOST gains knowledge about everyday challenges our clients face. Each year, all these experiences are transformed into a new, full-version software.
Analyses and Reports
Machinery Health Reports are compiled by the diagnostic experts of PROGNOST Systems.
24/7 Helpdesk
Helpdesk with personal support is a valuable resource and provides expert know-how around the clock. Remote access to your system allows fast and efficient advice.
User Seminars
Seminars for Starters, Advanced Users and Specialists (Control room or Instrumentation)
ACCOMPL!SHED – Selected project specialities
A collection of remarkable engineering and commissioning projects Anyone who decides to introduce a condition monitoring system begins an extensive project. Because it is not only the technology itself that determines the success of the project, but also the customer-specific design, installation and commissioning. On the basis of some interesting examples we would like to show you which tasks we have successfully solved in the project phase “commissioning”. Always in the interest of the customer and for the maximum utilization…
Keep Exploring
Bearing outer race fatigue
Case study from the Cement industry - Finish Mill Separator
Pulp & Paper industry: Bearing defect on 2nd Press CC Roll
This case is presenting a defect of a Triple Ring [...]
Consequential damages of failed lubrication
PROGNOST® successfully detected irregularities during the supply of lube oil [...]
Early detection of rider ring damage on a Free Floating Piston
Application Thomassen piston compressor2 throws, 2 stagesMedium: HydrogenCapacity control: HydroCOM [...]
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod [...]
Abrupt Failures Demand Automatic Shutdown
Modern, online diagnostic and monitoring systems are great things to have for safe and reliable machinery operation. Condition based maintenance, increase of uptime, efficient repairs and short MTTR with maximum MTBM – all these concepts and goals can be realized with state-of-the-art technologies and services.
COST SAVINGS OF $ 2.8 MILLION
If best scenario had played out there would have been [...]
Detection of bearing failure in a large extruder gearbox
After a longer failure history with this gearbox, the customer decided to replace the installed spot measurement by a reliable online monitoring system. The customers´ decision-making process was supported by an open communication between the operator, the PROGNOST Systems team and the gearbox OEM.
Timely trip of a LDPE hyper compressor
Monitored Machine The monitored machine is a secondary LDPE Hyper [...]
Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months
PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers
The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time
In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!! Also the open communication with the PROGNOST team and Coperion was a big plus in this case. This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!
This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure
We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too
Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors. PROGNOST Systems is an absolutely reliable partner for us.
Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment
PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits
PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.
PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability