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PROGNOST® used for plunger pump troubleshooting
Integrating a new reciprocating pump into an existing system
PROGNOST®-NT system used to troubleshoot installation of water-wash pump at refinery
In past few years, the rising demand to increase efficiency of production plants has initiated many extension and de-bottlenecking projects in the oil and gas industry. Many...
Monitoring system keeps small fault from becoming catastrophic
Segmented vibration analysis triggers timely shutdown In the 200 ms it takes for one revolution of a crankshaft, everything can change. In that brief span of time, the structural integrity of a single concealed bolt can reach the breaking point, beginning a cascading series of...
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Sensor simulation device PROGNOST®-SenSim patented
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines. With PROGNOST®-SenSim,...
PROGNOST®-SILver
PROGNOST®-SILver is a flexible and fast platform for integrated asset protection. It offers everything operators and instrumentation professionals call for
All this in one rack. This system is designed to provide machinery protection while maximizing production uptime.
PROGNOST®-SenSim
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines.
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- time domain settings
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- frequency analyses
- spectra analysis calculation of settings
- video
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- vibration signal. condition monitoring
- maintenance 4
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- compressor signal
- vibration analysis
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- gearbox monitoring
- gearbox failure
- gearmesh
- vibration reading
- analsis gearbox vibration
- extruder gearbox protection
- maag gearbox
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- 2018
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- machine failure
- hitachi-burckhardt
- mms
- compression chamber
- lube oil failure
- floating piston
- piston compressor
- failure detection
- reciprocating compressor
- maintenance 4.0
- rider ring wear
- wear detection
- free floating piston
- plate valve failure
- damage compressor
- reciprocating compressor monitoring
- valve vibration
- performance monitoring
- wear monitoring
- rolling elements bearing
- online monitoring
- fft
- enveloping
- compressor valve
- compressor condition
- rod drop
- piston rod monitoring
- component wear
- safety integrity level
- rotating equipment hazop
- critical asset
- mps
- machine protection system
- prognost systems
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- ldpe extruder
- monitoring extruder
- petrochemical production
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- digital twin
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- actionable information
- transformation
- industry 4
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- PP
- online
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- fuzzy logic
- data analytics
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- rotating equipment
- machine lubrication
- lube oil quantity
- lubrication monitoring
- compressor failure
- return on investment
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- condition monitoring system
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- protection rack
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- relay
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- shutdown hardware
- emergency shutdown device
- esd
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- SenSim
- loop check
- sensor check
- sensor simulation
- proof test interval
- pti
- sil loop
- pfd value
- dynamic signal
- signal generator
- functional safety
- safety integrity test
- measuring loop test
- sis
- safety instrumented system
- gear monitoring
- rolling element bearing
- bearing monitoring
- FFT analyses
- time synchronous averaging
- tsa
- gearmesh monitoring
- gearbox protection
- rotating equipment monitoring
- high pressure compressor monitoring
- cms
- piston rod position
- liquid slag
- suction valve monitoring
- discharge valve
- rotating equipment condition
- centrifugal machinery protection
- machinery health
- metal wear
- oil analysis
- crosshead slide
- crosshead vibration
- LNG vessel
- LabyGI
- compressor monitoring
- burckhardt compression
- Laby compressor
- LNG service
- asset monitoring
- rider band wear
- machine uptime increase
- ldpe production
- booster compressor
- primary compressor
- compressor train
- supplier guide
- compressor instrumentation
- gapless protection
- PLC
- field display
- user interface
- analyses display
- cabinet monitor
- API 670 5th Edition
- Machinery Protection
- reciprocating compressor protection
- frequency filter setting
- low pass signal filter
- RMS analyses
- Peak analyses
- hydrocarbon engineering
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- eike drewes
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- peak values
- online vibration analysis
- machinery health status
- oscillating machinery
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- gearbox integrity
- customer case study
- compressor frame vibration
- monitoring equipment investment
- catastrophic reciprocating compressor failure
- adequate machinery protection
- applicable standards
- condition monitoring technologies
- failure mode survey
- unplanned compressor shutdown
- valve design
- valve leakage
- suction valve failure
- crosshead wrist pin
- pV diagram analyses
- permanent monitoring
- loss in efficiency
- Tasnee facility
- Hyper machine
- Secondary Compressor
- Tubular Reactor
- LDPE
- Low Density Polyethylene
- plunger displacement
- x/y measurement
- plunger Orbit
- strain gauge rings
- suction valve seat
- Qualitätssicherung
- kaufmann
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More
Monitoring world´s largest LDPE compressor
The Tasnee facility has 5 different plants. Next to the PDH (Propane Dehydrogenation), EC (Ethylene Cracker), PP (Polypropylene) and HDPE (High Density Polyethylene), the...
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod position of the Booster cylinder. Monitored compressor: Booster Primary, Burckhardt Compression B5C 1.65
4 cylinders,...
Pulp & Paper industry: Roll Barring
Roll barring is very common in the press and calendars sections with rolls that are nipped together. This example is in a Soft Nip...
Detection of bearing failure in a large extruder gearbox
Introduction
After a longer failure history with this gearbox, the customer decided to replace the installed spot measurement by a reliable online monitoring system. The...
Lube oil camouflages component failures
This case study demonstrates a case where – after a safety shutdown – a hyper compressor in LDPE service was restarted after it was...
Intelligent Machine Monitoring
New video series deepens your knowledge for Predictive Maintenance
PROGNOST Systems started a new video series to spread the knowledge we have, based on real-life experiences, millions of monitored machine operating hours and...
