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Compressor Valve Monitoring
Evaluating the strengths and weaknesses of the most common online condition monitoring technologies
PROGNOST Systems’ failure mode survey of most common reciprocating compressor failure modes shows valve failures among the most frequent root cause of unplanned compressor shutdowns. New valve designs and improved materials have been...
Relationship between machine protection and condition monitoring
Bridging the gap
Summary
In the process industry, it is still common that users strictly separate machine protection equipment from condition monitoring. Machine operators frequently face a time-consuming troubleshooting based on minimum diagnostic data e.g. from the DCS system. For many years, flight data recorders have...
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Sensor simulation device PROGNOST®-SenSim patented
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines. With PROGNOST®-SenSim,...
PROGNOST®-SILver
PROGNOST®-SILver is a flexible and fast platform for integrated asset protection. It offers everything operators and instrumentation professionals call for
All this in one rack. This system is designed to provide machinery protection while maximizing production uptime.
PROGNOST®-SenSim
PROGNOST®-SenSim is a portable device for the simulation of sensor signals. It simulates static and dynamic signals for measuring loop test routines.
Customer Case Studies
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- Hyper Compressor
- Bearings and Gears
- Machine Protection
- Online Condition Monitoring
- PROGNOST®-NT
- PROGNOST®-Predictor
- Reciprocating Machinery
- Technical Article
- Vibration Monitoring
- PROGNOST®-SILver
- Pulp and Paper
- Upgrade
- UpgradePredictor
- PROGNOST®-Services
- Unsolicited application
- Job
- stelle
- Stellenanzeige
- qm
- Rheine
- smrp
- conference
- Software Upgrade
- MCMS
- MP
- Bearing
- failure
- predictor
- Smart Advisor
- Monitoring
- condition monitoring
- machinery uptime
- machine shutdown
- crosshead
- vibration
- update
- machine monitoring
- segmentation
- time signal analysis
- time domain settings
- frequency domain settings
- frequency max
- lines of resolution
- lor
- sampling rate
- number of samples
- time period
- frequency analyses
- spectra analysis calculation of settings
- video
- tutorial
- signal analyses
- predcitive maintenance
- vibration signal. condition monitoring
- maintenance 4
- free learning
- free tutorial
- compressor signal
- vibration analysis
- predictive maintenance
- pdm
- gearbox monitoring
- gearbox failure
- gearmesh
- vibration reading
- analsis gearbox vibration
- extruder gearbox protection
- maag gearbox
- software update
- prognost version 20
- new features
- rotating equipment analyses
- 2018
- karriere
- vollzeit
- qualitätsmanagement
- arbeiten rheine
- elektroniker
- entwicklung
- sil
- PROGNOST
- alarm
- emergency shutdown
- machine failure
- hitachi-burckhardt
- mms
- compression chamber
- lube oil failure
- floating piston
- piston compressor
- failure detection
- reciprocating compressor
- maintenance 4.0
- rider ring wear
- wear detection
- free floating piston
- plate valve failure
- damage compressor
- reciprocating compressor monitoring
- valve vibration
- performance monitoring
- wear monitoring
- rolling elements bearing
- online monitoring
- fft
- enveloping
- compressor valve
- compressor condition
- rod drop
- piston rod monitoring
- component wear
- safety integrity level
- rotating equipment hazop
- critical asset
- mps
- machine protection system
- prognost systems
- career
- job opening
- ldpe extruder
- monitoring extruder
- petrochemical production
- equipment diagnostics
- real time monitoring
- digital twin
- big data analytics
- data analyses
- signal acquisition
- actionable information
- transformation
- industry 4
- IIOT
- disruptive
- customer case
- case study
- real life
- bearings
- paper roll monitoring
- PP
- online
- damage detection
- cost savings
- diagnostics
- machine uptime
- maintenace
- signal analysis
- failure pattern
- fuzzy logic
- data analytics
- analysis
- rotating equipment
- machine lubrication
- lube oil quantity
- lubrication monitoring
- compressor failure
- return on investment
- ROI
- capex
- capital expediture
- payback
- asset profitability
- loss of production
- condition monitoring system
- investment
- payback period
- cms costs
- protection rack
- sil protection
- machine safety
- hardware protection
- relay
- asset safety
- shutdown hardware
- emergency shutdown device
- esd
- machine trip
- SenSim
- loop check
- sensor check
- sensor simulation
- proof test interval
- pti
- sil loop
- pfd value
- dynamic signal
- signal generator
- functional safety
- safety integrity test
- measuring loop test
- sis
- safety instrumented system
- gear monitoring
- rolling element bearing
- bearing monitoring
- FFT analyses
- time synchronous averaging
- tsa
- gearmesh monitoring
- gearbox protection
- rotating equipment monitoring
- high pressure compressor monitoring
- cms
- piston rod position
- liquid slag
- suction valve monitoring
- discharge valve
- rotating equipment condition
- centrifugal machinery protection
- machinery health
- metal wear
- oil analysis
- crosshead slide
- crosshead vibration
- LNG vessel
- LabyGI
- compressor monitoring
- burckhardt compression
- Laby compressor
- LNG service
- asset monitoring
- rider band wear
- machine uptime increase
- ldpe production
- booster compressor
- primary compressor
- compressor train
- supplier guide
- compressor instrumentation
- gapless protection
- PLC
- field display
- user interface
- analyses display
- cabinet monitor
- API 670 5th Edition
- Machinery Protection
- reciprocating compressor protection
- frequency filter setting
- low pass signal filter
- RMS analyses
- Peak analyses
- hydrocarbon engineering
- corporate information
- company profile
- competence
- history
- system development
- technology
- machine condition assessment
- eike drewes
- vibration analyses
- segmented analyses
- asset integrity
- safety protection
- catastrphic failure
- damage prevention
- peak values
- online vibration analysis
- machinery health status
- oscillating machinery
- trip alarm
- automatic machine stop
- sil 3
- hazop study
- compressor protection
- safety regime
- customer story
- asset protection
- cost saving
- sales manager
- challenge
- houston
- nationwide
- sales responsible
- customer care
- online help
- video tutorials
- rolling elemnt analysis
- gearbox integrity
- customer case study
- compressor frame vibration
- monitoring equipment investment
- catastrophic reciprocating compressor failure
- adequate machinery protection
- applicable standards
- condition monitoring technologies
- failure mode survey
- unplanned compressor shutdown
- valve design
- valve leakage
- suction valve failure
- crosshead wrist pin
- pV diagram analyses
- permanent monitoring
- loss in efficiency
- Tasnee facility
- Hyper machine
- Secondary Compressor
- Tubular Reactor
- LDPE
- Low Density Polyethylene
- plunger displacement
- x/y measurement
- plunger Orbit
- strain gauge rings
- suction valve seat
- Qualitätssicherung
More
Monitoring world´s largest LDPE compressor
The Tasnee facility has 5 different plants. Next to the PDH (Propane Dehydrogenation), EC (Ethylene Cracker), PP (Polypropylene) and HDPE (High Density Polyethylene), the...
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod position of the Booster cylinder. Monitored compressor: Booster Primary, Burckhardt Compression B5C 1.65
4 cylinders,...
Pulp & Paper industry: Roll Barring
Roll barring is very common in the press and calendars sections with rolls that are nipped together. This example is in a Soft Nip...
Detection of bearing failure in a large extruder gearbox
Introduction
After a longer failure history with this gearbox, the customer decided to replace the installed spot measurement by a reliable online monitoring system. The...
Lube oil camouflages component failures
This case study demonstrates a case where – after a safety shutdown – a hyper compressor in LDPE service was restarted after it was...
Intelligent Machine Monitoring
New video series deepens your knowledge for Predictive Maintenance
PROGNOST Systems started a new video series to spread the knowledge we have, based on real-life experiences, millions of monitored machine operating hours and...
