News
PROGNOST®-Predictor Upgrade V7
How to detect valve failures with automated pV diagram analyses
LDPE Company avoided cost, as high as 250 M by trusting early failure detection
Regional Sales Manager China
Video tutorial for valve monitoring of reciprocating compressors
Startup monitoring of LDPE Hyper compressor
Emergency trip avoids consequential damage
USER FORUM 2020
We are glad to announce and invite to the PROGNOST Systems USER FORUM 2020. Mark your calendar and attend this valuable conferences in April 2020 in Muenster, Germany or in June 2020 in Houston, TX USA.
Customer Case Studies
- All
- Hyper Compressor
- Bearings and Gears
- Machine Protection
- Online Condition Monitoring
- PROGNOST®-NT
- PROGNOST®-Predictor
- Reciprocating Machinery
- Technical Article
- Vibration Monitoring
- PROGNOST®-SILver
- Jobs
- Pulp and Paper
- Upgrade
- UpgradePredictor
- PROGNOST®-Services
- Unsolicited application
- Rheine
- smrp
- conference
- Software Upgrade
- MCMS
- MP
- Bearing
- failure
- predictor
- Smart Advisor
- Monitoring
- condition monitoring
- machinery uptime
- machine shutdown
- crosshead
- vibration
- machine monitoring
- segmentation
- time signal analysis
- time domain settings
- frequency domain settings
- frequency max
- lines of resolution
- lor
- sampling rate
- number of samples
- time period
- frequency analyses
- spectra analysis calculation of settings
- video
- tutorial
- signal analyses
- predcitive maintenance
- vibration signal. condition monitoring
- maintenance 4
- free learning
- free tutorial
- compressor signal
- vibration analysis
- predictive maintenance
- pdm
- gearbox monitoring
- gearbox failure
- gearmesh
- vibration reading
- analsis gearbox vibration
- extruder gearbox protection
- maag gearbox
- prognost version 20
- new features
- rotating equipment analyses
- elektroniker
- entwicklung
- sil
- PROGNOST
- alarm
- emergency shutdown
- machine failure
- hitachi-burckhardt
- mms
- compression chamber
- lube oil failure
- floating piston
- piston compressor
- failure detection
- reciprocating compressor
- maintenance 4.0
- rider ring wear
- wear detection
- free floating piston
- plate valve failure
- damage compressor
- reciprocating compressor monitoring
- valve vibration
- performance monitoring
- wear monitoring
- rolling elements bearing
- online monitoring
- fft
- enveloping
- compressor valve
- compressor condition
- rod drop
- piston rod monitoring
- component wear
- safety integrity level
- rotating equipment hazop
- mps
- machine protection system
- prognost systems
- career
- job opening
- ldpe extruder
- monitoring extruder
- petrochemical production
- equipment diagnostics
- real time monitoring
- digital twin
- big data analytics
- data analyses
- signal acquisition
- actionable information
- transformation
- industry 4
- IIOT
- disruptive
- customer case
- case study
- real life
- bearings
- paper roll monitoring
- PP
- online
- damage detection
- cost savings
- diagnostics
- machine uptime
- maintenace
- signal analysis
- failure pattern
- fuzzy logic
- data analytics
- analysis
- rotating equipment
- machine lubrication
- lube oil quantity
- lubrication monitoring
- compressor failure
- return on investment
- ROI
- capex
- capital expediture
- payback
- asset profitability
- loss of production
- condition monitoring system
- investment
- payback period
- cms costs
- protection rack
- sil protection
- machine safety
- hardware protection
- relay
- asset safety
- shutdown hardware
- emergency shutdown device
- esd
- machine trip
- SenSim
- loop check
- sensor check
- sensor simulation
- proof test interval
- pti
- sil loop
- pfd value
- dynamic signal
- signal generator
- functional safety
- safety integrity test
- measuring loop test
- sis
- safety instrumented system
- gear monitoring
- rolling element bearing
- bearing monitoring
- FFT analyses
- time synchronous averaging
- tsa
- gearmesh monitoring
- gearbox protection
- rotating equipment monitoring
- high pressure compressor monitoring
- cms
- piston rod position
- liquid slag
- suction valve monitoring
- discharge valve
- rotating equipment condition
- centrifugal machinery protection
- machinery health
- metal wear
- oil analysis
- crosshead slide
- crosshead vibration
- LNG vessel
- LabyGI
- compressor monitoring
- burckhardt compression
- Laby compressor
- LNG service
- asset monitoring
- rider band wear
- machine uptime increase
- ldpe production
- booster compressor
- primary compressor
- compressor train
- supplier guide
- compressor instrumentation
- gapless protection
- PLC
- field display
- user interface
- analyses display
- cabinet monitor
- API 670 5th Edition
- Machinery Protection
- reciprocating compressor protection
- frequency filter setting
- low pass signal filter
- RMS analyses
- Peak analyses
- hydrocarbon engineering
- corporate information
- company profile
- competence
- history
- system development
- technology
- machine condition assessment
- eike drewes
- vibration analyses
- segmented analyses
- asset integrity
- safety protection
- catastrphic failure
- damage prevention
- peak values
- online vibration analysis
- machinery health status
- oscillating machinery
- trip alarm
- automatic machine stop
- sil 3
- hazop study
- compressor protection
- safety regime
- customer story
- asset protection
- cost saving
- sales manager
- online help
- video tutorials
- rolling elemnt analysis
- gearbox integrity
- customer case study
- compressor frame vibration
- monitoring equipment investment
- catastrophic reciprocating compressor failure
- adequate machinery protection
- applicable standards
- condition monitoring technologies
- failure mode survey
- unplanned compressor shutdown
- valve design
- valve leakage
- suction valve failure
- crosshead wrist pin
- pV diagram analyses
- permanent monitoring
- loss in efficiency
- Tasnee facility
- Hyper machine
- Secondary Compressor
- Tubular Reactor
- LDPE
- Low Density Polyethylene
- plunger displacement
- x/y measurement
- plunger Orbit
- strain gauge rings
- suction valve seat
- vibration sensor
- acceleration sensor
- compressor diagnostics
- kolbenverdichter überwachung
- zustandsbasierte instandhaltung
- vorrausschauende instandhaltung
- Schwingungsüberwachung
- Entwickler
- Intelligent Machine Monitoring
- Ringbuffer
- data Recorder
- root cause
- ring buffer
- root cause analysis
- Screencast
- movie
- multimedia
- Gearbox
- Extruder monitoring
- seminar
- User Forum
- 2019
- Gear Pump
- Gear Failure
- Event
- early failure detection
- peak to peak
- LDPE compressor
- startup monitoring
- burckhardt k12
- dynamic rod position
- valve monitoring
- valve
- dynamic pressure
- valve actions
- valve function
- valve failure
- compression cylce
- indications
- China
- Manager Sales
- Shanghai office
- relationshipmanagement
- customer relations
- engineering
- chinese
- Asia
- sales asia
- 2020
- IEC 61508
- TUV
- fail safe
- pfd
- valve failures
- pV diagram
- compressor valves
- pressure volume diagram
- pv analyses
- leaking sealing elements
- discharge valve compressor
- suction valve compressor
- pV Diagramm
- harmonic search
- harmonic
- search
Monitoring world´s largest LDPE compressor
Timely trip of a LDPE hyper compressor
Early detection of rider band and piston ring failure
Pulp & Paper industry: Roll Barring
Lube oil camouflages component failures
Detection of a damaged crankshaft bearing
Detection of bearing failure in a large extruder gearbox
This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure
The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time
In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!! Also the open communication with the PROGNOST team and Coperion was a big plus in this case. This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!
Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment
PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability
Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors. PROGNOST Systems is an absolutely reliable partner for us.
PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits
We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too
All in all 250 M dollars comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.
PROGNOST® is what it takes to have full compressor transparency
Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months
PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers
PROGNOST® means absolut reliability to us
