Online Condition Monitoring
SIL and functional safety in rotating equipment
Unraveling the terminology and meaning of safety integrity level and functional safety in rotating equipment
Customer and business partner information “Covid19”
Companies around the world are currently facing great challenges in organizing themselves in such a way that the health of…
Reciprocating Compressors, Hyper Compressors, Centrifugal Compressors, Integral Compressors, Labyrinth Compressors, Large Gearboxes, Suprex Gearboxes, Extruder and Pumps.
Refining, Petrochemical Industry, LDPE production, Marine (LNG vessels and FPSOs), Gas Transportation and Storage, Industrial Gas, Cement, Pulp and Paper
Turn key online condition monitoring and machine protection systems. Tailor made to customers needs and IT environment.
User training, 24/7 Helpdesk, diagnostic support, system maintenance
PROGNOST Systems offers the world´s leading technologies for gapless and automated diagnoses of Rotating Equipment. Deep Learning methods such as Neural Networks combined with Fuzzy Logic provide real-time and self-learning failure pattern detection of critical assets.
This system is proven reliable and supports all global players in the refining, gas- and petrochemical industry for more than 30 years.
Our systems provide actionable information instead of data, based on:
We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.
We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.
PROGNOST®-NT is the world’s leading diagnostic system that uses Neural Networks and Deep Learning technology for automated Failure Pattern Recognition…
PROGNOST®-Predictor uses the patented Confidence Factor and Two Factor alarm logic to detect failures in Roller Bearings and complex gearboxes.…
LEARN from PROGNOST Systems experts, SHARE your experiences through case study presentations, and CONNECT with your industry peers in a professional atmosphere.
Seminars for Starters, Advanced Users and Specialists (Control room or…
Helpdesk with personal support is a valuable resource and provides…
Machinery Health Reports are compiled by the diagnostic experts of…
PROGNOST gains knowledge about everyday challenges our clients face. Each…
A collection of remarkable engineering and commissioning projects Anyone who decides to introduce a condition monitoring system begins an extensive project. Because it is not only the technology itself that determines the success of the project, but also the customer-specific design, installation and commissioning. On the basis of some interesting examples we would like to […]
Our new video series deepens your knowledge for Predictive Maintenance and understanding of Online Machine Monitoring.
PROGNOST®-NT system used to troubleshoot installation of water-wash pump at refinery
Avoiding ‘crater maintenance’ and the ‘doom loop’ Reciprocating compressors have a reputation as bad actors among the rotating equipment fleet; showing the highest number of damages while being process critical…
Confidence Factor in PROGNOST®-Predictor patented PROGNOST®-Predictor is an automated health advisory system for bearings and gearboxes that provides early fault detection by utilizing advanced diagnostics. Specific analyses monitor multiple component…
In December 2007, the online monitoring system avoided a major and cost-intensive damage at one compressor. The permanent piston rod position monitoring detected a cracked respectively a virtually broken piston…
The only way to ensure safe, reliable, efficient and economical operation of reciprocating compressors is to monitor them continuously and to take appropriate action based on the information the monitoring…
In the process industry, it is still common that users strictly separate machine protection equipment from condition monitoring. Machine operators frequently face a time-consuming troubleshooting based on minimum diagnostic data…
Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors. PROGNOST Systems is an absolutely reliable partner for us.
All in all $250 million comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.
Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months
PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability
We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too
PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers
Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment
This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure
PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.
In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!! Also the open communication with the PROGNOST team and Coperion was a big plus in this case. This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!
The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time
PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits
