PROGNOST Systems offers the world´s leading technologies for gapless and automated diagnoses of Rotating Equipment. Deep Learning methods such as Neural Networks combined with Fuzzy Logic provide real-time and self-learning failure pattern detection of critical assets.
This system is proven reliable and supports all global players in the refining, gas- and petrochemical industry for more than 30 years.
Reciprocating Compressors, Hyper Compressors, Centrifugal Compressors, Integral Compressors, Labyrinth Compressors, Large Gearboxes, Suprex Gearboxes, Extruder and Pumps.
Refining, Petrochemical Industry, LDPE production, Marine (LNG vessels and FPSOs), Gas Transportation and Storage, Industrial Gas, Cement, Pulp and Paper
Turn key online condition monitoring and machine protection systems. Tailor made to customers needs and IT environment.
User training, 10/5 or 24/7 Helpdesk, diagnostic support, system maintenance, remote support
Our systems provide actionable information instead of data, based on:
- Accurate, intelligent, and powerful machinery analyses and protection based on 30 years of experience
- Proven reliable with installations worldwide on all types of critical rotating equipment
- Global customer support and sales network
- 24/7 customer support
We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.
We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.
Current Job Openings
PROGNOST®-NT
PROGNOST®-NT is the world’s leading diagnostic system that uses Neural Networks and Deep Learning technology for automated Failure Pattern Recognition…
PROGNOST®-Predictor
PROGNOST®-Predictor uses the patented Confidence Factor and Two Factor alarm logic to detect failures in Roller Bearings and complex gearboxes.…
We support all PROGNOST® users to reach their ultimate goal of Predictive Maintenance: successfully monitor and protect their machinery and to operate their Rotating Equipment reliably and efficiently.
Software Maintenance
PROGNOST gains knowledge about everyday challenges our clients face. Each year, all these experiences are transformed into a new, full-version software.
Analyses and Reports
Machinery Health Reports are compiled by the diagnostic experts of PROGNOST Systems.
24/7 Helpdesk
Helpdesk with personal support is a valuable resource and provides expert know-how around the clock. Remote access to your system allows fast and efficient advice.
User Seminars
Seminars for Starters, Advanced Users and Specialists (Control room or Instrumentation)
ACCOMPL!SHED – Selected project specialities
A collection of remarkable engineering and commissioning projects Anyone who decides to introduce a condition monitoring system begins an extensive project. Because it is not only the technology itself that determines the success of the project, but also the customer-specific design, installation and commissioning. On the basis of some interesting examples we would like to show you which tasks we have successfully solved in the project phase “commissioning”. Always in the interest of the customer and for the maximum utilization…
Keep Exploring
Pulp & Paper industry: Roll Barring
Roll barring is very common in the press and calendars [...]
Early detection of rider ring damage on a Free Floating Piston
Application Thomassen piston compressor2 throws, 2 stagesMedium: HydrogenCapacity control: HydroCOM [...]
Early detection of rider band and piston ring failure
Shutdown due to high values of Peak-To-Peak and Piston rod [...]
Early, Automatic, Online Failure Detection
In December 2007, the online monitoring system avoided a major and cost-intensive damage at one compressor. The permanent piston rod position monitoring detected a cracked respectively a virtually broken piston rod at the 1st stage. Prior to a complete rod failure, the machine had been automatically stopped and costly consequential damages have been avoided.
Misalignment of a Gearbox
The PROGNOST®-Predictor was showing several impacts in the tie waveform of a 24' Raymond gearbox. This was a first indication of a tooth problem on one of the gears. After several other analysis work the failure was localized and later findings inside of the gearbox showed the high accuracy of PROGNOST®-Predictor.
PROGNOST® used for plunger pump troubleshooting
PROGNOST®-NT system used to troubleshoot installation of water-wash pump at refinery
Outer race fault in gearbox
Maintenance stop scheduled after indication of early failure The PROGNOST®-Predictor [...]
Lube oil in compression chamber
Machine data NEA (Neumann Esser) horizontal reciprocating compressor with 4 [...]
Babbitt metal wear on crosshead
Machine data Manufacturer: ArielDrive power: 6150 kW (8636 hp)Speed: 700 [...]
