News
New Video: How to detect valve failures with automated pV diagram analyses
LDPE Company avoided cost, as high as 250 M by trusting early failure detection
Regional Sales Manager China
Video tutorial for valve monitoring of reciprocating compressors
Startup monitoring of LDPE Hyper compressor
Emergency trip avoids consequential damage
Early indication allowed scheduled maintenance – Outer race fault in gearbox
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Monitoring world´s largest LDPE compressor
Timely trip of a LDPE hyper compressor
Early detection of rider band and piston ring failure
Pulp & Paper industry: Roll Barring
Lube oil camouflages component failures
Detection of a damaged crankshaft bearing
Detection of bearing failure in a large extruder gearbox
PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers
Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months
PROGNOST® means absolut reliability to us
We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too
PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits
PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability
In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!! Also the open communication with the PROGNOST team and Coperion was a big plus in this case. This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!
Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors. PROGNOST Systems is an absolutely reliable partner for us.
Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment
PROGNOST® is what it takes to have full compressor transparency
All in all 250 M dollars comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.
The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time
This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure
