Protection and online condition monitoring systems for rotating equipment2022-11-04T11:41:49+01:00

H2 Compressor monitoring 1

Electrolysis and Green Hydrogen projects? Contact us!

PROGNOST Systems monitors Hydrogen Compressors since 1991

For more than 30 years, our systems have accompanied and supported customers in the H2 hydrogen sector.

Check out this case study.

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PROGNOST standardized monitoring systems

Full performance at a 20% reduced price. Benefit from immediate quotes, a streamlined project phase and short delivery times.

Machinery Protection and Online Condition Monitoring systems for rotating equipment

PROGNOST Systems offers the world´s leading condition monitoring technologies for gapless and automated diagnoses of Rotating Equipment. Deep Learning methods such as Neural Networks combined with Fuzzy Logic  provide real-time and self-learning failure pattern detection of critical assets.
This system is proven reliable and supports all global players in the refining, gas- and petrochemical industry for more than 30 years.

Reciprocating Compressors, Hyper Compressors, Centrifugal Compressors, Integral Compressors, Labyrinth Compressors, Large Gearboxes, Suprex Gearboxes, Extruder and Pumps.

Refining, Petrochemical Industry, LDPE production, Marine (LNG vessels and FPSOs), Gas Transportation and Storage, Industrial Gas, Cement, Pulp and Paper

Turn key online condition monitoring and machine protection systems. Tailor made to customers needs and IT environment.

User training, 10/5 or 24/7 Helpdesk, diagnostic support, system maintenance, remote support

Our systems provide actionable information instead of data, based on:

  • Accurate, intelligent, and powerful machinery analyses and protection based on 30 years of experience
  • Proven reliable with installations worldwide on all types of critical rotating equipment
  • Global customer support and sales network
  • 24/7 customer support

We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.

We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.

Our online condition monitoring systems provide actionable information instead of data, based on:

  • Accurate, intelligent, and powerful machinery analyses and protection based on 30 years of experience
  • Proven reliable with installations worldwide on all types of critical rotating equipment
  • Global customer support and sales network
  • 24/7 customer support

We define “Intelligence on Duty” by using this philosophy either way: the permanent integration of user requirements and practical experience leads to state-of-the-art technology. This continuous improvement process ensures that PROGNOST products and services will continue to meet the ever increasing expectations of our users.

We will help you assess the profitability of a PROGNOST® installation based on your own machine and operation data. In most cases, the purchase price is recovered within just a few months. We guarantee a realistic review, based on real-world data, accumulated from hundreds PROGNOST® installations worldwide.

PROGNOST Systems is the market leader for online condition monitoring systems and diagnostics for reciprocating compressors and the inventor of the segmented vibration analyses. We offer specialized monitoring solutions and services for Rotating Equipment, including bearings, shafts, and gearboxes. This holistic portfolio allows our customers a successful implementation or expansion of the Predictive Maintenance approach.

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We support all PROGNOST® users to reach their ultimate goal of Predictive Maintenance: successfully monitor and protect their machinery and to operate their Rotating Equipment reliably and efficiently.

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ACCOMPL!SHED – Selected project specialities

A collection of remarkable engineering and commissioning projects. Anyone who decides to establish a online condition monitoring system begins an extensive project. Because it is not only the technology itself that determines the success of the project, but also the customer-specific design, installation and commissioning. On the basis of some interesting examples we would like to show you which tasks we have successfully solved in the project phase “commissioning”. Always in the interest of the customer and for the maximum utilization…

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references nov2019

$250000 have been saved

All in all $250000 comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.

Full compressor transparency

PROGNOST® is what it takes to have full compressor transparency

Ricardo Franco, Instandhaltung
BRASKEM, Brasilien

Absolut reliability

PROGNOST® means absolut reliability to us

Claus Pollok, Plant Manager Natural Gas Storage
e-On Hanse Germany

Very effective as monitoring and protection system

PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.

Proof of system capabilities and customer satisfaction

PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers

Marcus Vinicius da Silva Neves, Engineer
PETROBRAS, Brasilien

System payed off within nine month

Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months

Uwe Ladwig, Mgr. Production Facilities
Yara, Germany

New dimension in diagnosing the equipment

Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment

Chris Jansen, Engineer
TOTAL Raffinaderij Nederland N.V.

Good Products and Services

Products work well with a good customer services

Formosa Plastics

System avoided five unnecessary shutdowns

PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits

Ronald Ripley
Praxair, USA - CMRP, Vibration Analyst

Great advantage in quality

PROGNOST Systems has a great advantage in quality compared to other companies

PCK Refinery

Prove of profitability within a very short time

The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time

Thorsten Ladwig
Bayer Material Science Germany

A very reliable monitoring system

In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!!

Also the open communication with the PROGNOST team and Coperion was a big plus in this case.

This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!

Sabic

PROGNOST Systems is an absolutely reliable partner for us

Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors.
PROGNOST Systems is an absolutely reliable partner for us.

Michael Wilde, Production Engineer
Deutsche BP AG

“Tremendous” user training

“Tremendous” user training for my young service team

Team Lead
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