机械保护和旋转设备的在线状态监测

PROGNOST系统公司为转动设备的无间隙和自动诊断,提供了世界领先的状态监测技术。结合深度学习方法(如神经网络)与模糊逻辑,可对关键设备提供实时和自主学习的故障模式检测。
该系统的可靠度具有许多实绩验证,并已经为全球炼油、燃气、以及石油业者提供了三十多年的支持。

往复式压缩机、超高压往复式压缩机、离心式压缩机、整体式压缩机、迷宫环式压缩机、大型齿轮箱、Suprex齿轮箱、挤出机和泵。

炼油、石化行业、LDPE生产、海运(LNG船和FPSO)、天然气运输和储存、工业气体、水泥、纸浆和造纸

一站式的(Turn key)在线状态监测和机器保护系统,可根据客户需求和IT环境量身定制。

用户培训、10/5或24/7服务台、诊断支持、系统维护、远程支持。

基于以下各点,我们的系统提供可应用的信息,而不只是数据。

  •  基于30年经验而来的准确、智能和强大的机械分析和保护。
  •  经验证可靠,可安装在全球所有类型的关键转动设备上。
  •  全球性的客户支持和销售网络。
  •  全天候的客户支持服务。

用户需求和实践经验的永久整合,带来了最先进的技术──我们便是用这样的理念来定义“智能值勤”。

这种持续改进的过程确保PROGNOST的产品和服务将继续满足用户不断增长的期待。我们将根据您的机器和运行数据,帮助您评估安装PROGNOST®的盈利能力。在大多数情况下,仅在几个月内就能回收购买成本。我们并保证根据全球数百台PROGNOST®安装项目所积累的真实数据,提供真实的评估。

PROGNOST系统公司是往复式压缩机在线状态监测系统和诊断的市场领导者,也是分段振动分析的发明者。我们为转动设备提供专门的监测解决方案和服务,包括轴承、轴和齿轮箱。这种整体的组合使我们的客户能够成功地实施或扩展预测性维护方法。

Halle neu
Drohne

更多关于PROGNOST

加入我们的飞行之旅,参观PROGNOST系统公司位于德国赖讷的的设施。

质量特征

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我们支持所有PROGNOST®用户实现预测性维护的最终目标:成功监测和保护他们的机械,并可靠、高效地运行他们的转动设备。

Service Level
customersatisfaction

ACCOMPL!SHED – 精选项目专业领域

介绍一系列卓越的工程和调试项目──任何决定建立在线状态监测系统的人都会从一个广泛的项目开始。因为决定项目成败的不仅是技术本身,还有客户特定的设计、安装和调试。根据一些有趣的例子,我们想向您展示我们在“调试”项目阶段成功解决了哪些任务。并且始终符合客户利益并实现最大利用率…

YouTube上的智能机器监测

只有相关内容

我们新的视频系列可加深您对预测性维护的认识,以及对在线状态监测系统工作原理的理解。

在YouTube上观看并关注我们
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继续探索

点击下面的图片,您会看到客户案例研究,这些是报告在线状态监测和机器保护优势的真实案例。

Case LDPE compressor train
references nov2019

System payed off within nine month

Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months

Uwe Ladwig, Mgr. Production Facilities
Yara, Germany

$250000 have been saved

All in all $250000 comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.

PROGNOST® could detect it

This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure

Chris V. Lopez, Reliability Engineer
BP Pasadena, USA

System for Safety Reasons

We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too.

Martin E. Stephens, PPM Techniker
Invista, USA

Very effective as monitoring and protection system

PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.

Innovative and future-oriented

The claim is true. PROGNOST Systems is innovative and future-oriented

Innogy Gas Speicher

System avoided five unnecessary shutdowns

PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits

Ronald Ripley
Praxair, USA - CMRP, Vibration Analyst

Full compressor transparency

PROGNOST® is what it takes to have full compressor transparency

Ricardo Franco, Instandhaltung
BRASKEM, Brasilien

New dimension in diagnosing the equipment

Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment

Chris Jansen, Engineer
TOTAL Raffinaderij Nederland N.V.

Proof of system capabilities and customer satisfaction

PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers

Marcus Vinicius da Silva Neves, Engineer
PETROBRAS, Brasilien

Safety and reliability for our compressors

PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability

Smail Haddadi, Rotating Equipment Specialist
TOTAL CERT, France

A very reliable monitoring system

In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!!

Also the open communication with the PROGNOST team and Coperion was a big plus in this case.

This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!

Sabic

Great advantage in quality

PROGNOST Systems has a great advantage in quality compared to other companies

PCK Refinery

Prove of profitability within a very short time

The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time

Thorsten Ladwig
Bayer Material Science Germany

Absolut reliability

PROGNOST® means absolut reliability to us

Claus Pollok, Plant Manager Natural Gas Storage
e-On Hanse Germany

Good Products and Services

Products work well with a good customer services

Formosa Plastics

Good and fast support

A company with knowledge and experience, good and fast support

Borealis Polymers

“Tremendous” user training

“Tremendous” user training for my young service team

Team Lead

PROGNOST Systems is an absolutely reliable partner for us

Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors.
PROGNOST Systems is an absolutely reliable partner for us.

Michael Wilde, Production Engineer
Deutsche BP AG