開發並生產世界上最好的預測性維護線上監控系統

PROGNOST系統公司為轉動設備提供智慧監控系統,特別是用於擠壓機組的往復式壓縮機和齒輪箱。我們的解決方案包括自動化機械診斷、以及SIL認證的機器保護和性能監控。特別是為往復式和離心式機械預測性維護而專門開發的解決方案,可以很早地發現即將發生的故障,並指定受影響的部件。不僅避免了關鍵性操作損壞,並且能夠有效地執行維護措施。

我們的客戶對於能夠診斷其機器故障還能同時獲得使用者友好的工具都感到興奮。而這也使他們能夠從預防性維護程式轉向預測性維護程式。PROGNOST的客戶支援部門透過電子郵件或電話的10/5至24/7服務,分享30年的經驗。而我們在全球40個國家或地區的銷售和服務網路,還能夠以您所在的時區和當地語言,及時回應任何問題和需求。

Drohne

PROGNOST®的產品和服務已廣泛應用在石油和天然氣產業主要領域:

  • 煉油
  • 石油化工──特別是低密度聚乙烯(LDPE)生產
  • 天然氣運輸和儲存
  • 船舶特殊應用──如LNG油輪和FPSO上的燃料氣體噴射

利用PROGNOST®-Predictor,客戶可以成功地監測擠出機的齒輪箱和軸承。

  • 塑膠生產(即EVA、LDPE、HDPE、PP)
  • 水泥
  • 紙漿和紙張

PROGNOST系統公司和PROGNOST®產品擁有可在全球營運的所有相關認證。包含了:

  • ISO 9001
  • 生產設施ATEX
  • 產品 ATEX, CE, IEC61508:2010, IECEx, CSA, GOST-R-Ex, KOSHA.

Intelligence on Duty–PROGNOST系統公司如何在實際應用上展現效能?

System for Safety Reasons

We got the PROGNOST® system for safety reasons, but it has saved on preventive maintenance costs, too.

Martin E. Stephens, PPM Techniker
Invista, USA

A very reliable monitoring system

In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!!

Also the open communication with the PROGNOST team and Coperion was a big plus in this case.

This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!

Sabic

Safety and reliability for our compressors

PROGNOST® systems are used in several refineries for higher safety and reliability of our compressors. The diagnostic services further enhance the benefits and contribute towards higher availability

Smail Haddadi, Rotating Equipment Specialist
TOTAL CERT, France

Prove of profitability within a very short time

The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time

Thorsten Ladwig
Bayer Material Science Germany

Full compressor transparency

PROGNOST® is what it takes to have full compressor transparency

Ricardo Franco, Instandhaltung
BRASKEM, Brasilien

PROGNOST Systems is an absolutely reliable partner for us

Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors.
PROGNOST Systems is an absolutely reliable partner for us.

Michael Wilde, Production Engineer
Deutsche BP AG

System avoided five unnecessary shutdowns

PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits

Ronald Ripley
Praxair, USA - CMRP, Vibration Analyst

New dimension in diagnosing the equipment

Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment

Chris Jansen, Engineer
TOTAL Raffinaderij Nederland N.V.

Good and fast support

A company with knowledge and experience, good and fast support

Borealis Polymers

Innovative and future-oriented

The claim is true. PROGNOST Systems is innovative and future-oriented

Innogy Gas Speicher

Absolut reliability

PROGNOST® means absolut reliability to us

Claus Pollok, Plant Manager Natural Gas Storage
e-On Hanse Germany

Proof of system capabilities and customer satisfaction

PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers

Marcus Vinicius da Silva Neves, Engineer
PETROBRAS, Brasilien

PROGNOST® could detect it

This failure could not be detected by the normal method of valve cover temperatures / craftsmen experience. Only an online system like PROGNOST® could detect it in the early stages of failure

Chris V. Lopez, Reliability Engineer
BP Pasadena, USA

Great advantage in quality

PROGNOST Systems has a great advantage in quality compared to other companies

PCK Refinery

“Tremendous” user training

“Tremendous” user training for my young service team

Team Lead

$250000 have been saved

All in all $250000 comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.

Good Products and Services

Products work well with a good customer services

Formosa Plastics

Very effective as monitoring and protection system

PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.

System payed off within nine month

Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months

Uwe Ladwig, Mgr. Production Facilities
Yara, Germany