机械保护和旋转设备的在线状态监测

PROGNOST系統公司為轉動設備的無間隙和自動診斷,提供了世界領先的狀態監測技術。結合深度學習方法(如神經網路與向量法)與模糊邏輯,可對關鍵的轉動設備提供即時和自主學習的故障模式檢測。

我們的系統是可靠的,已有許多實績驗證,並已為全球煉油、燃氣、以及石油業者提供了三十多年的支援。

往復式壓縮機、超高壓往復式壓縮機、離心式壓縮機、整體式壓縮機、迷宮環式壓縮機、大型齒輪箱、Suprex齒輪箱、擠出機和泵浦。

煉油、石化行業、LDPE與EVA生產、海運(LNG船和FPSO)、天然氣運輸和儲存、工業氣體、水泥、紙漿和造紙

一站式(Turn key)線上狀態監測和機器保護系統,可根據客戶需求與IT環境量身定做。

使用者培訓、10/5或24/7服務台、診斷支援、系統維護、遠端支援。

基於以下各項特點,我們的系統提供的是實用的資訊,而不只是資料。

  • 基於30年經驗所累積,準確且強大的智慧機械分析和保護。
  • 可靠性通過驗證,可安裝在全球所有類型的關鍵轉動設備上。
  • 全球性的客戶支援和銷售網路。
  • 全天候的客戶支援服務。

最先進的技術來自於使用者需求和實踐經驗的永久結合,──我們便是用這樣的理念來定義「智慧值勤」。

這種持續改進的過程確保了PROGNOST的產品和服務將繼續滿足使用者不斷增長的期待。

我們將根據您的機器和運作資料,幫助您評估安裝PROGNOST®後的盈利能力。在大多數情況下,幾個月內就能回收購買成本。我們並保證依據全球數百台PROGNOST®安裝專案所累積的真實資料,提供真實的評估報告。

PROGNOST系統公司是往復式壓縮機線上狀態監測系統與診斷的市場領導者,也是分段振動分析的發明者。我們為轉動設備提供專門的監測解決方案與服務,包括軸承、軸和齒輪箱。這種整體的組合使我們的客戶能夠成功地實施或擴展預測性的維護方法。

Halle neu
Drohne

更多关于PROGNOST

加入我們的飛行之旅,參觀PROGNOST系統公司位於德國賴內的的設施。

品質認證

CCC Logo e1634217370205

我們支援所有PROGNOST®用戶實現其預測性維護的最終目標:成功監測和保護他們的機械,並且穩定、高效率地運作他們的轉動設備。

 

Service Level
customersatisfaction

ACCOMPL!SHED – 精選專案特點

介紹一系列成就卓越的工程和試車專案──任何決定建立線上狀態監測系統的人,都會從一個涵蓋廣泛的專案開始。因為決定專案成敗的不只是技術本身,還有客戶特定的設計、安裝和試車。根據一些有趣的例子,我們想向您展示我們在專案「試車」階段成功解決了哪些任務,且始終以客戶利益為出發點並實現最大利用率…

YouTube上的智慧型機器監測

相關內容:

我們新的系列影片可加深您對預測性維護的認識,以及對線上狀態監測系統工作原理的了解。

在YouTube上观看并关注我们
Prognost Studio 200922 03 scaled e1604996231430

繼續探索

點擊下面的圖片,您可以看到客戶案例分享。這些都是我們線上狀態監測和機器保護優勢的真實案例。

Case LDPE compressor train
references nov2019

A very reliable monitoring system

In the past we had some big incidents with this gearbox because it was very difficult to analyze the vibrations with spot measurements. The PROGNOST® system has proven itself as a very reliable monitoring system!!

Also the open communication with the PROGNOST team and Coperion was a big plus in this case.

This way, I want to let you know that we appreciate the open communication, involvement and quick response from PROGNOST ….!

Sabic

System avoided five unnecessary shutdowns

PROGNOST®-NT avoided five unnecessary shutdowns. Saving are approximately $ 350,000 in maintenance cost and lost profits

Ronald Ripley
Praxair, USA - CMRP, Vibration Analyst

Great advantage in quality

PROGNOST Systems has a great advantage in quality compared to other companies

PCK Refinery

Full compressor transparency

PROGNOST® is what it takes to have full compressor transparency

Ricardo Franco, Instandhaltung
BRASKEM, Brasilien

Proof of system capabilities and customer satisfaction

PROGNOST Systems was the only vendor who was able to proof the system capabilities and customer satisfaction through reference visits on site of existing customers

Marcus Vinicius da Silva Neves, Engineer
PETROBRAS, Brasilien

Good Products and Services

Products work well with a good customer services

Formosa Plastics

$250000 have been saved

All in all $250000 comparable to two line cleanings (plus labor and lost production) have been saved through the PROGNOST System. Made possible by the early failure detection module of PROGNOST®-NT.

PROGNOST Systems is an absolutely reliable partner for us

Since 1992 we have made use of the PROGNOST®-NT for continual online monitoring of 10 reciprocating compressors.
PROGNOST Systems is an absolutely reliable partner for us.

Michael Wilde, Production Engineer
Deutsche BP AG

Absolut reliability

PROGNOST® means absolut reliability to us

Claus Pollok, Plant Manager Natural Gas Storage
e-On Hanse Germany

System payed off within nine month

Through the automatic shutdown function PROGNOST®-NT has avoided serious damage at the monitored compressor. The system payed off within nine months

Uwe Ladwig, Mgr. Production Facilities
Yara, Germany

Prove of profitability within a very short time

The savings resulting from the installation of the first PROGNOST® systems are measurable and the investment has proved to be profitable within a very short time

Thorsten Ladwig
Bayer Material Science Germany

New dimension in diagnosing the equipment

Over the years, the PROGNOST® system has been proven to be highly reliable and added of us a new dimension in diagnosing the equipment

Chris Jansen, Engineer
TOTAL Raffinaderij Nederland N.V.

“Tremendous” user training

“Tremendous” user training for my young service team

Team Lead

Very effective as monitoring and protection system

PROGNOST system has been very effective both as monitoring, protection system apart from providing complete diagnostics using a array of features and tools.