Our standardized monitoring systems

Full performance at a reduced price.

We do not change the technology itself but the individuality of the system.

Benefit from immediate quotes, a streamlined project phase and short delivery times.

We pass on the project and manufacturing savings to you as a discount on the system.

Why PROGNOST® systems?

Accurate, intelligent, and powerful machinery analyses and powerful machinery protection and analyses based on 30 years of experience

Proven reliable with installations worldwide on all types of critical rotating equipment

Global customer support and sales network

24/7 personal customer support

Made in Germany

Our standardized systems – your advantage

PROGNOST Systems offers you the opportunity to save time and money at the same time. And this without compromising the quality or performance of our world-class products.

  • 20 % REDUCED PRICE FOR STANDARDIZED SYSTEMS

  • SHORT DELIVERY TIME

  • FULLY FUNCTIONAL WITH STREAMLINED ENGINEERING PROCESS

  • FULLY ASSEMBLED, TESTED AND READY TO GO

  • OFFER AVAILABLE IMMEDIATELY

Our standardized systems are available in three different expansion stages:

sensor machine Protection 1

SIL3 certified PROGNOST®-SILver hardware protection rack with PROGNOST®-DataCenter for data recording and DCS/PLC connection including all sensors.

sensor basic 1

Machine Protection package PLUS vibration based Early Failure Detection, Wear Monitoring and automated diagnostics including all sensors.

sensor performance 2

Machine Protection PLUS Basic Monitoring addon package PLUS dynamic pressure monitoring with automated pV diagram analyses including all sensors.

Choose the system scope that meets your needs and answer a few questions in the form below so that we can send you a binding offer within shortest time.
If you have any further questions, you can always ask our virtual assistant, contact our sales representative or send an email to standardsystem@prognost.com.

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Scope of supply

SchrankuebersichtNT scaled e1610630190137

System Description

The system will be delivered in a RAL 7035 colored RITTAL cabinet, 2.000 mm in height (+100 mm plinth), 800 mm width and 800 mm in depth, actively vented, IP54 / NEMA12.

The cabinet must be installed in an air-conditioned room in a non-hazardous area, separated from sources of electromagnetic interference like coils, frequency converters or electric power transmission lines. The system is designed to feed intrinsically safe sensors located in Zone II2G ia IIC according ATEX / IECEx OR Class I Div II / Class I Zone 2 according to cCSAus. The cabinet itself has to be located in a safe area.

Depending on your philosophy you can feed the PROGNOST monitoring system with

  • 2x main feeders (redundant design) or
  • 1x main feeder

The PROGNOST System is prepared for both options.

Certification HAR H05/07V2-K ; UL MTW VW-1; UL AWM style 1015 600 V; CSA TEW FT1
General wiring
Different voltage sections (e.g. 100V-240V AC versus 24V DC) wired through separated wire ways. In case of crossings it is ensured wire insulation to be suitable for the maximum nominal voltage of the voltage level that is crossed.
Signal wiring (incl. intrinsically safe wiring)
Intrinsically safe signals are always separated from non-intrinsically safe signals by using different cable ducts / cable ways.

Depending on the option selected, different sensors packages come to play, detailed information about the sensors package can be found in each variant. All used sensors are certified for operation in hazardous area according to ATEX II2G IIC T4 and CSA CI1Doiv2.

The incoming sensor signals are to be connected to analog input system boards.
Up to 4 machines can be monitored with total capacity of up to 60 analog sensor signals (+ 4 trigger / impulse transmitter, signal type: NAMUR)

A separate system board for 8 digital input signals as well as 10 relay output signals (alarming) is included. The following alarm signals will be provided:

  • 1x UNSAFE (for the system)
  • 1x ALERT (per machine)
  • 1x SHUTDOWN (per machine)

Digital input signals can be used to reset an alarm or to influence monitoring thresholds.

PROGNOST allows a redundant communication to your DCS. As communication lines and protocols are available MODBUS RTU via RS485, MODBUS TCP/IP or OPC. Typical values sent to your DCS system are cabinet failure or an analog RMS value for each sensor and ALERT, SHUTDOWN, UNSAFE for each crosshead vibration and each eddy current sensor.

Engineering

The complete engineering documentation will be handed over together with the system, delivery on a documentation USB-stick additionally all technical documents are available for download.

Commissioning and Installation

It’s your choice to execute the commissioning with remote support from PROGNOST or to order the On-site commissioning service of PROGNOST Systems.

All tasks are executed by your own staff guided remotely by our experts. Checklists will be supplied by PROGNOST to ensure proper commissioning. A rental PROGNOST®-SenSim (sensor simulator) will be available on request to check your system during commissioning.

If you prefer full support, PROGNOST will execute the commissioning work at site and finish all work documented by a site acceptance test.

Options for machine condition monitoring

Option 1: MACHINE PROTECTION

Additional scope of supply for option 1:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring, Machine Protection)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring, Machine Protection)

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

Permanently recorded monitoring data by a PROGNOST®-DataCenter unit provides the basis for an effective Root Cause Analysis (RCA) and further support services on demand. Data from the affected machine can be transferred to the PROGNOST Customer Support team. A written report including detailed conclusions serves as the basis for meaningful root cause analyses can be provided on demand.

The PROGNOST®-DataCenter can be used as Data Interface to a DCS/PLC system via Modbus connection (RS232, RS485/RS422). Received data from the DCS/PLC can be visualized as online signal or simple trend inside of the PROGNOST®-DataCenter visualization software.

sensor machine Protection 1

OPTION 1: MACHINE PROTECTION

Additional scope of supply for option 1:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring, Machine Protection)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring, Machine Protection)

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

Permanently recorded monitoring data by a PROGNOST DataCenter unit provides the basis for further support services on demand. Data from the affected machine transferred to the PROGNOST Customer Support team. A written report including detailed conclusions serves as the basis for meaningful root cause analyses can be provided on demand.

The PROGNOST®-DataCenter can be used as Data Interface to a DCS/PLC system via Modbus connection (RS232, RS485/RS422). Received data from the DCS/PLC can be visualized as online signal or simple trend inside of the PROGNOST®-DataCenter visualization software.

sensor machine Protection 1
sensor basic 1

OPTION 2: BASIC MONITORING

Additional scope of supply for option 2:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring)
  • 1x Acceleration sensor per cylinder (Cylinder vibration monitoring)

PROGNOST®-NT is the perfect solution for condition monitoring on critical and uncritical Rotating Equipment. Machine operators who need to extend their MTBM (Meantime between Maintenance) by early failure detection rely on at least some of the PROGNOST®-NT software modules.

Visualizes and saves online raw data in a transient ring buffer and trend data to provide all information required for precise root cause analyses.

Detects developing damage at an early stage while accounting for changing operating conditions to avoid false alarms.

Provides wear trend plots for critical components, such as rider rings or packings.

Incorporates both inputs and outputs between the PROGNOST® system and the DCS connection in order to have a comprehensive overview of all machinery and process values which can be trended over time.

Provision of user-friendly intuitive interface and individual utilization of the machine monitoring system. The base unit can be used for remote access to the system. To get direct access to the PROGNOST system you can also access / configure your system via your business LAN when connected to the monitoring unit. Same applies to the Visualization client software supplied with the system.

Provision of vital machinery information via internet or local computer network (LAN) using standard browser software. Easy identification of bad actors or low-performing machinery for improved machine maintenance.

OPTION 2: BASIC MONITORING

Additional scope of supply for option 2:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring)
  • 1x Acceleration sensor per cylinder (Cylinder vibration monitoring)

PROGNOST®-NT is the perfect solution for condition monitoring on critical and uncritical Rotating Equipment. Machine operators who need to extend their MTBM (Meantime between Maintenance) by early failure detection rely on at least some of the PROGNOST®-NT software modules.

Visualizes and saves online raw data in a transient ring buffer and trend data to provide all information required for precise root cause analyses.

Detects developing damage at an early stage while accounting for changing operating conditions to avoid false alarms.

Provides wear trend plots for critical components, such as rider rings or packings.

Incorporates both inputs and outputs between the PROGNOST® system and the DCS connection in order to have a comprehensive overview of all machinery and process values which can be trended over time.

Provision of user-friendly intuitive interface and individual utilization of the machine monitoring system. The base unit can be used for remote access to the system. To get direct access to the PROGNOST system you can also access / configure your system via your business LAN when connected to the monitoring unit. Same applies to the Visualization client software supplied with the system.

Provision of vital machinery information via internet or local computer network (LAN) using standard browser software. Easy identification of bad actors or low-performing machinery for improved machine maintenance.

sensor basic 1

OPTION 3: PERFORMANCE MONITORING

Additional scope of supply for option 3:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring)
  • 1x Acceleration sensor per cylinder (Cylinder vibration monitoring)
  • 2x Pressure sensors per cylinder (Dynamic cylinder pressure monitoring)

PROGNOST®-NT is the perfect solution for condition monitoring on critical and uncritical Rotating Equipment. Machine operators who need to extend their MTBM (Meantime between Maintenance) by early failure detection rely on at least some of the PROGNOST®-NT software modules.

Visualizes and saves online raw data in a transient ring buffer and trend data to provide all information required for precise root cause analyses.

Detects developing damage at an early stage while accounting for changing operating conditions to avoid false alarms.

Provides wear trend plots for critical components, such as rider rings or packings.

Incorporates both inputs and outputs between the PROGNOST® system and the DCS connection in order to have a comprehensive overview of all machinery and process values which can be trended over time.

Evaluates the efficiency of a compressor and its sealing elements with automated p-V diagram analyses.

Provision of user-friendly intuitive interface and individual utilization of the machine monitoring system. The base unit can be used for remote access to the system. To get direct access to the PROGNOST system you can also access / configure your system via your business LAN when connected to the monitoring unit. Same applies to the Visualization client software supplied with the system.

Provision of vital machinery information via internet or local computer network (LAN) using standard browser software. Easy identification of bad actors or low-performing machinery for improved machine maintenance.

sensor performance 2

OPTION 3: PERFORMANCE MONITORING

Additional scope of supply for option 3:

Diagnostic based SIL 3 certified machine protection rack with emergency shutdown device and relay outputs

For configuration purposes after the installation of the PROGNOST®-SILver data acquisition and machine protection unit, the configuration software PROGNOST®-Admin is included.

  • 1x Speed trigger / phase reference
  • 1x Acceleration sensor per crosshead (Valve and drive train monitoring)
  • 1x Proximity sensor per piston rod (Packing, compression chamber and piston ring monitoring)
  • 1x Acceleration sensor per cylinder (Cylinder vibration monitoring)
  • 2x Pressure sensors per cylinder (Dynamic cylinder pressure monitoring)

PROGNOST®-NT is the perfect solution for condition monitoring on critical and uncritical Rotating Equipment. Machine operators who need to extend their MTBM (Meantime between Maintenance) by early failure detection rely on at least some of the PROGNOST®-NT software modules.

Visualizes and saves online raw data in a transient ring buffer and trend data to provide all information required for precise root cause analyses.

Detects developing damage at an early stage while accounting for changing operating conditions to avoid false alarms.

Provides wear trend plots for critical components, such as rider rings or packings.

Incorporates both inputs and outputs between the PROGNOST® system and the DCS connection in order to have a comprehensive overview of all machinery and process values which can be trended over time.

Evaluates the efficiency of a compressor and its sealing elements with automated p-V diagram analyses.

Provision of user-friendly intuitive interface and individual utilization of the machine monitoring system. The base unit can be used for remote access to the system. To get direct access to the PROGNOST system you can also access / configure your system via your business LAN when connected to the monitoring unit. Same applies to the Visualization client software supplied with the system.

Provision of vital machinery information via internet or local computer network (LAN) using standard browser software. Easy identification of bad actors or low-performing machinery for improved machine maintenance.

sensor performance 2

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