Process Data Analyses

Today, continuous interaction of process control systems and condition monitoring systems is mandatory for centralized machine diagnosis and efficient data management. PROGNOST®-NT fulfills this requirement by the use of standard interfaces and bi-directional communication of both systems.

Monitoring and control (trip) of piston compressors by two separate systems (DCS and PROGNOST®-NT) requires a continuous data exchange to ensure smooth machinery operation.

The Process Data Integration module of PROGNOST®-NT establishes a direct communication between the DCS and the PROGNOST®-NT system. For example, if operating conditions of the compressor are changed by the DCS, e.g. speed or stage pressures etc., these changes will be synchronized with PROGNOST®-NT to avoid threshold violations.

This information exchange is realized with standard interfaces like MODBUS RTU, OPC or Profibus.

Process data monitoring trend

This plot shows a process variable (load step lift regulation) as a red line and the resulting vibration RMS values in a 3D waterfall plot.

This module also offers the possibility of displaying DCS data as graphic trends and continuously comparing these trends with warning threshold values.

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